Poly Mailer Alternatives | Sustainable Packaging (2024)

What to Look For in a Paper Mailer

There are various paper mailers on the market, ranging in strength, protection, shape, and flexibility. As you begin exploring paper-based alternatives to poly mailers, consider the following features.

Strength and Durability: Are you packaging something heavy or bulky like a jacket or backpack? Or something fairly small and lightweight like socks? Do you typically have several items that ship in one package, or are most of your orders for single items?

Storage: How much space does your facility have for storage? Plastic-free packaging alternatives to poly mailers will almost always require more space for storage and some solutions (like boxes or cushioned mailers) will need more than others (like thin paper mailers).

Product Variety: Do you need a single set of packaging solutions that will work for a large variety of shipments (i.e. ranging from a single t-shirt to a tent to a pair of shoes)? Or are your outbound orders fairly similar in type and size?

Cost: You will likely see higher costs when you move from poly mailers to plastic-free alternatives, both in the product itself, as well as in the cost of shipping packaging to you your customers. However, thicker, stronger options certainly cost more than thinner ones.

Weather or Liquid Protection: Is your product very sensitive to weather? If so, will you need thicker, stronger paperboard, a poly bag, a cushioned mailer, or a box?

Thinking these through will help clarify the most important features required when choosing new packaging solutions.

Poly Mailer Alternatives | Sustainable Packaging (2024)

FAQs

Poly Mailer Alternatives | Sustainable Packaging? ›

We strongly recommend our flat paper mailers: Kraft Mailers, EcoX Mailers, and Apparel Mailers. All are made with 100% recycled paper and are curbside recyclable. Read our in-depth review of these mailer alternatives.

What can I use instead of a poly mailer? ›

We strongly recommend our flat paper mailers: Kraft Mailers, EcoX Mailers, and Apparel Mailers. All are made with 100% recycled paper and are curbside recyclable. Read our in-depth review of these mailer alternatives.

What is a good alternative to plastic packaging? ›

The materials below are just some alternatives to plastic packaging out there that are considered environmentally friendly.
  • Biodegradable foam chips/peanuts. ...
  • Paper bubble wrap. ...
  • Corrugated packaging. ...
  • Recycled cardboard and tape. ...
  • Bioplastics. ...
  • Air pillows made of recycled materials. ...
  • Mushroom root packaging. ...
  • Wool.

Is it cheaper to ship boxes or poly mailers? ›

1. Cost-Efficiency. Poly mailers are incredibly cost-effective when compared to cardboard boxes.

What is the most eco-friendly mailer? ›

If the lowest carbon footprint is critical or you need plastic's functional benefits, choose a 100% Recycled Poly Mailer.

What does USPS consider a poly mailer? ›

Poly mailers are lightweight, sturdy plastic bags that are designed to ship light and less fragile items. They are a great alternative to standard packaging.

Can I use a plastic bag as a mailer? ›

Parcels over ¾-inch thick (or exceed other dimensions required to qualify as a large envelope/flat) but still relatively thin could be packaged in expandable paper envelopes, poly mailers/plastic bags, paper bags or wrap, or even cloth.

Does the USPS have free poly mailers? ›

How do you get free shipping supplies like boxes & mailers? You can get free shipping supplies from carriers like USPS, UPS and FedEx by ordering through their website. Then, you can have them delivered or pick them up at the nearest office.

What is the cheapest packaging to ship? ›

Small, light items packed into padded mailers are cheapest when shipped by USPS. Small, heavy items are cheapest when shipped using USPS flat-rate pricing. Large, light items are cheapest when shipped with USPS Priority Mail.

Is it cheaper to ship with your own packaging? ›

For shipments traveling shorter distances, Zones 1-4, and weighing less than 20 lbs, using your own packaging for weight-based rates may be a better value. Across all zones, though, shipments weighing over 25 lbs will ship for less in a Flat Rate Large Box.

What is the greenest packaging? ›

Sustainable packaging is made from materials like recyclable PET or HDPE plastics, cardboard, and paper, which can be reprocessed into new items. It also includes compostable materials such as PLA (starch-based) and cellulose, which biodegrade in compost, offering an eco-friendly alternative to traditional plastics.

What is the least environmentally friendly packaging? ›

Consumers across global regions ranked plastic as the least sustainable packaging material, and their self-reported habits reflect this. Global consumers consider plastic the least sustainable packaging material.

Are poly mailers sustainable? ›

Many poly mailers bill themselves as sustainable just because they are recyclable.

Is a bubble mailer a poly mailer? ›

So now that you know what a Poly Mailer is, a Bubble-Mailer is just that but with an extra layer of padded protection inside the envelope! Bubble Mailers have all the great characteristics of a Poly-Mailer, but with an added bonus of bubble wrap protection.

What to use instead of mailing bags? ›

Common sustainable packing materials include newspapers, magazines, old clothes, junk mail, office paper waste and resealable sandwich bags. Some creative, environmentally friendly options for package filling are yarn, used plastic bags and even popcorn, providing cushioning and reducing waste.

What is the cheapest way to send a padded mailer? ›

First-Class Mail is the most economical option for mailing a bubble mailer. The cost for a First-Class Mail bubble mailer will depend on the weight and size of the mailer, as well as the distance it needs to travel. For a standard bubble mailer weighing less than one ounce, the cost to mail it will be around $. 55.

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