Is There a Replacement for Polycarbonate for Food Contact? (2024)

Is There a Replacement for Polycarbonate for Food Contact? (1)

I was walking through a local store the other day when I came across a new line of Rubbermaid food storage containers that intrigued me. What caught my eye was the fact that these containers are crystal clear. They can’t be made of polycarbonate, which is a big no-no for food storage containers because of BPA. The recycling code on the container is #7 which is “other”. Polycarbonate would fall under the 7 recycling code also but so would many other materials. What is this material?

I had to buy one to find out.

I have previously written about the fact that the FDA considers BPA containing plastics to be safe for food and water contact. In my opinion, the science supports the claim that it is safe. However, I have also written that no one should consider using polycarbonate for food or water contact applications because public opinion has turned against it. Regardless of the science the public is not going to buy it if it does not say “BPA Free” somewhere on the packaging.

Is There a Replacement for Polycarbonate for Food Contact? (2)

So, back to the Rubbermaid Brilliance® container; a little testing revealed that it is made out of a copolyester material (I hate to be wasteful but I had to sacrifice the container in order to test it). A little research online revealed that these containers are made from a copolyester material made by Eastman and sold under the trade name Tritan®. The gasket is overmolded onto the container and is made out of some type of Styrene Butadiene (pronounced BYOO-TUH-DAHY’-EEN) Copolymer.

Is There a Replacement for Polycarbonate for Food Contact? (3)

The container actually feels like polycarbonate and seems to be pretty tough. Looking at several data sheets from Eastman, this material has as much impact strength as polycarbonate and as much elongation as well. The biggest problem with copolyester materials has been heat resistance which might cause issues after repeated dishwasher use but Eastman has found a way to improve the heat resistance quite a bit. Also, copolyester has significantly better chemical resistance than polycarbonate.

Essentially this material is a copolymer of the polyester material known as polyethylene terephthalate (PET). Eastman is using a proprietary comonomer that dramatically improves the heat resistance and impact strength of PET.

As far as health concerns, there does not seem to be a lot of issues with copolyester. There have been a couple of studies that have suggested that even though copolyester does not contain any BPA that it still might contain some chemicals that mimic estrogen or show estrogenic activity (EA). There was a legal battle between a company called Plastipure and Eastman regarding some of the claims that Eastman was making about the safety of Tritan. Eastman won the legal battle for what it’s worth.

A search of a number of anti-plastics websites reveals that a few are expressing concerns about copolyester but most sites don’t even mention it. Also, the recycling code on a copolyester container is #7 which puts it into the “other” category making it more difficult to determine what it’s made from.

The fact that there is some negative information out there about copolyester would warrant some caution in using it for an application. Polyethylene and polypropylene are still the safest bets but if you absolutely need a crystal clear container, this is the best option and is an excellent replacement for polycarbonate.

Is There a Replacement for Polycarbonate for Food Contact? (4)

It should be noted that the FDA considers copolyester safe for use in food and water contact applications. However, the FDA considers polycarbonate safe as well. The public does not however and thus polycarbonate water bottles and food storage containers have disappeared from store shelves.

Whether the public turns against it really depends on the studies that come out and how the media reports on it. Although Eastman’s Tritan was developed in the early 2000s, it has only been in wide spread use for the last 5 or 6 years. So far so good.

The material offers some processing advantages over polycarbonate which could help reduce costs as well. I was unable to find any information regarding how much Eastman’s Tritan material costs in relation to polycarbonate. If anyone is currently buying this stuff, I would appreciate you leaving a comment regarding pricing.

If you are interested in getting a quote on this material it looks like there are a number of distributors including Nexeo and PolyOne that carry it.

  1. Thank you for the extensive research! You mentioned that polyethylene and polypropylene are the safest. Could you please share which brands of containers are these? Thanks!

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    1. Any of the containers from Rubbermaid or TupperWare that are not crystal clear are made from polypropylene. They have a slightly foggy appearance although you can see through them. They should have a recycling code of 5 on the bottom.

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Is There a Replacement for Polycarbonate for Food Contact? (2024)

FAQs

Is There a Replacement for Polycarbonate for Food Contact? ›

Polyethylene and polypropylene are still the safest bets but if you absolutely need a crystal clear container, this is the best option and is an excellent replacement for polycarbonate. It should be noted that the FDA considers copolyester safe for use in food and water contact applications.

What is the safest food grade plastic? ›

These are the food-safe plastic containers that the FDA has deemed appropriate for safe food storage: High-density polyethylene (HDPE plastic) Low-density polyethylene (LDPE plastic) Polyethylene terephthalate (PET/PETE)

Is polycarbonate safe for food? ›

While Polycarbonate is technically not FDA-approved or food-safe, there are grades that are FDA-approved and compliant. As plastics have increasingly become a dominant part of our food packaging and storage solutions, food processing facilities also incorporate them into their assembly lines.

What plastic code is safe for food? ›

4. When you do use plastics, look for these resin codes which are considered safer: #2 HDPE, #4 LDPE, and #5 PP. Examples of #2 HDPE (high density polyethylene) include: bottled milk, water and juice, yogurt cups, and some plastic bags.

Is acrylic plastic safe for food? ›

FDA considers acrylic to be food safe. You can find acrylic serving platters and such in stores.

Is polycarbonate BPA free? ›

Not all polycarbonate plastics contain BPA, but nearly three-quarters of the BPA used in the United States in 2003 went into the manufacture of this one material. The hard, nearly shatterproof plastic is widely used in drinking bottles, baby bottles, and non-food uses ranging from eyeglasses to labware.

Is food grade plastic carcinogenic? ›

A common concern is about heating food in plastic containers in a microwave. Can it cause cancer? The fear is related to the release of dioxins in food, but they are not inherent components of plastics. Instead, dioxins form during the combustion of waste materials such as plastics, metals, wood, and other substances.

Does polycarbonate leach into food? ›

Bisphenol A (BPA) can leach out from polycarbonate baby bottles, sippy cups, and infant formula packaging into baby food. Other toxic materials such as bisphenol F, bisphenol S, or phthalate can also leach out from BPA-free plasticware.

Does polycarbonate release BPA? ›

Small amounts of BPA may remain in polycarbonate products and epoxy linings after curing, and be released into food and beverages. Canned foods and liquids stored or heated in polycarbonate containers and epoxy-lined cans appear to be the main source of exposure to BPA.

What is FDA food grade plastic? ›

But when it comes to food packaging, not all plastics are created equal. To that end, the Food and Drug Administration (FDA) has established guidelines for safe, direct contact with food. In order to be considered "food grade," a plastic must meet the safety requirements of the types of food it comes into contact with.

How do you know if plastic is food grade? ›

You should see the classic recycling symbol with a number inside of it. Generally, food grade plastics will be labeled with either 1, 2, 4, or 5. These refer to polyethylene terephthalate (PET or PETE), high-density polyethylene (HDPE), low-density polyethylene (LDPE), and polypropylene (PP), respectively.

What is number 1 food grade plastic? ›

PET or PETE — This type of plastic, polyethylene terephthalate is listed as number 1 inside the recycling triangle diagram. PET plastic is clear, tough and has gas and moisture barrier properties. This plastic is commonly used for beverages such as soft drinks, juices and bottled water.

Is plexiglass safe for food? ›

Is plexiglass acrylic safe for food handling ? - Yes. Plexiglass acrylic is commonly used for food handling and display purposes. Plexiglass is FDA compliant.

Is polycarbonate plastic food grade? ›

Are There Food Grade Polycarbonates? Food grade polycarbonate does indeed exist! A&C Plastics carries FDA-approved polycarbonate sheet that is cleared for food preparation. This food grade plastic is commonly used in candy molds, hospital trays, serving bowls and more.

Is polycarbonate non toxic? ›

Is Polycarbonate Toxic? Most polycarbonate plastics used today are not toxic. Non-food-grade polycarbonates are considered hazardous when they come in contact with food due to the release of BPA during degradation when in contact with water. In the past, most polycarbonates were made by a combination of BPA and COCl2.

Which plastic is least toxic? ›

The Basics on the Safety of Plastics
  • PET (Polyethylene) or PETE: Safe, but don't reuse or heat. ...
  • HPDE (High-Density Polyethylene): Safest. ...
  • PVC (Polyvinyl chloride or Vinyl): NOT SAFE. ...
  • LDPE (Low-Density Polyethylene): Safe, but not recycled often. ...
  • PP (Polypropylene): Safe, but do not microwave. ...
  • PS (Polystyrene): NOT SAFE.

What plastic is FDA approved for food? ›

High-Density Polyethylene (HDPE)

Virgin HDPE is a safe plastic for food contact. The FDA has sanctioned recycled HDPE for food contact on a case-by-case basis for over 20 years. HDPE resin produces plastic that is corrosion-resistant and absorbs little moisture, making it well-suited for storing beverages.

Which is the safest least toxic form of plastic? ›

Of the commercial plastics on the market today, polypropylene is considered one of the safest. It's FDA-approved for food contact, so you'll find polypropylene in food containers like those that hold yogurt, cream cheese, and butter products.

Is food grade plastic 1 or 5? ›

As a general rule, the most common plastics for food storage are made from number 1, PET or PETE, or number 7, a combination of any of the plastics above.

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