A Guide to Corrugated Boxes for Food Packaging – Mitchel Lincoln (2024)

If you have a business in the food industry, you will understand the importance of packaging. Your food packaging must be durable enough to protect the products through a lengthy delivery journey. It must also adhere to strict food safety and hygiene standards. Plus, you need to have an attractive packaging design to entice customers, making them confident about your brand.

Corrugated boxes are ideal choices to use for food packaging. These boxes are known for their sturdy structures, allowing businesses to transport food products reliably. In addition, the corrugated box stores the food in a clean and sealed container that minimizes the risk of spoilage. Best of all, this packaging is versatile and lets you customize various designs.

Using corrugated boxes for food packaging is an excellent idea. The innovative design complements many requirements you need in food packaging, includingdurability, safety, and customization. You can use these boxes to protect and transport your products easily. Corrugated boxes also have numerous benefits, such as portability, low costs, and environmental friendliness.

Let’s learn about using corrugated boxes in food packaging.

What is a corrugated box?

A Guide to Corrugated Boxes for Food Packaging – Mitchel Lincoln (1)

A corrugated box describes a protective container used to store items, including food products. Contrary to a popular misconception, corrugated boxes are not identical to cardboard boxes. A standard cardboard box is only made with one layer of material, while corrugated boxes can have multiple protective layers.

Here is a quick summary of how corrugated boxes work:

  • A corrugated box has multiple sheets of material, including an inside layer, middle layer, and outer layer.
  • The middle layer is fluted, which looks like a pattern of waves or small arches. These flutes reinforce the strength and rigidity of the corrugated boxes.
  • The other layers are made with linerboard, a flat material placed on the top and bottom of the fluted sheet. Linerboard protects the flutes and adds extra stability to the corrugated boxes.

Different types of corrugated boxes are available with varying strength options and thicknesses. You can have single-wall, double-wall, or triple-wall corrugated boxes, depending on your usage. While the triple-wall format is resilient, the single-wall and double-wall corrugated boxes are sturdy enough for most food packaging needs.

Why is corrugated food packaging used?

A Guide to Corrugated Boxes for Food Packaging – Mitchel Lincoln (2)

Corrugated boxes are popular in the food packaging industry. Their usage is widespread, spanning from bakeries to grocery stores. Many businesses use corrugated boxes because of their unique characteristics, making them superior to other types of food packaging.

The advantages of corrugated food packaging boxes include:

  • Durability: Corrugated boxes are highly resilient. They can withstand long, complex transportation and delivery schedules.
  • Portability: A corrugated box is lightweight and easy to carry, whether you’re a packer, delivery driver, or customer.
  • Safety: Corrugated boxes prevent moisture from infiltrating food products. They protect foods more effectively than alternatives.
  • Versatility: Corrugated cardboard is highly adaptable. You can adjust the material into different shapes or sizes based on your needs.
  • Customization: A corrugated box is easy to print on and cheap to brand. You can design colourful, cool, and cute food packaging boxes.
  • Low Costs: Corrugated boxes are inexpensive and viable for businesses of any size. By ordering corrugated boxes in bulk, you save even more money.

Other forms of food packaging, like cartons or bags, may meet several of the above criteria. However, they aren’t as well-rounded as corrugated food packaging. Corrugated boxes appeal to businesses because they have many features that aren’t available in alternative packaging options.

Are corrugated boxes safe for food?

A Guide to Corrugated Boxes for Food Packaging – Mitchel Lincoln (3)

Yes, corrugated boxes are safe for food.These boxes are popular due to their ability to prevent foodborne pathogens. Making corrugated boxes involves extreme heat to bond the materials together. The temperatures may exceed 180°F, and most bacteria cannot survive this type of heat. When you place food in corrugated boxes, there’s barely any bacteria left in the corrugated fibres. As a result, these containers are clean, safe, and reliable for food storage.

In addition, corrugated boxes can inhibit bacterial growth. Scientific research has shown these boxes have a dramatic ability to maintain food freshness. Any bacteria will become trapped in the corrugated fibres, unable to access water or essential nutrients that extend their lifespan. As such, the harmful microorganisms will die before they reach the food.

Compared to other packaging materials, corrugated boxes cankeep fruits and vegetables fresher for up to 3 days longer. You can also use corrugated boxes for packaging eggs, bread, and meats with similar effectiveness.

What are food grade boxes?

A Guide to Corrugated Boxes for Food Packaging – Mitchel Lincoln (4)

You may have heard of corrugated boxes described as food-grade packaging. Food-grade boxes refer tofood packaging that meets health regulations and safety standards.These boxes can preserve a food product’s shelf life, maintaining freshness in taste and appearance. Also, food-grade packaging won’t degrade regardless of its environment, whether in a warm restaurant kitchen or cool supermarket freezer.

Food-grade packaging is crucial to minimizing deterioration and preventing contamination. The health standards ensure the food packaging contains unspoiled items safe for consumption. Manufacturers must carefully design corrugated food packaging to meet food-grade standards. Businesses should always verify their corrugated boxes for food packaging are transported, handled, distributed, and stored safely.

Here are some ideas to improve the safety of food packaging boxes:

  • Plan your corrugated food packaging to guard against spills, breaks, and leaks.
  • Test any adhesives applied to the food packaging. They must uphold the box’s structure during the transportation chain.
  • Invest in high-quality corrugated boxes with multiple walls.

Mitchel Lincoln can help your business design safe, reliable, and unique corrugated boxes for food packaging. Our packaging specialists have years of experience and expertise, making us the industry experts.Contact Mitchel Lincolnfor more information about our packaging specialties.

A Guide to Corrugated Boxes for Food Packaging – Mitchel Lincoln (2024)

FAQs

How do you calculate corrugated box? ›

The size of a corrugated box is always expressed by three dimensions: length, width, and depth, or L x W x D. Length is always the longest side of the box with a flap. The width also has a flap, but this side is shorter than the length.

Are corrugated boxes food safe? ›

Yes, corrugated boxes are safe for food.

These boxes are popular due to their ability to prevent foodborne pathogens. Making corrugated boxes involves extreme heat to bond the materials together. The temperatures may exceed 180°F, and most bacteria cannot survive this type of heat.

What is a disadvantage of corrugated cardboard? ›

Corrugated packaging is not weatherproof and can be affected by extreme weather such as rain and snow. Corrugated packaging can become deformed or lose its shape if under extreme pressure.

What is the basic knowledge of corrugated box? ›

The corrugated box is made by sandwiching the wave-patterned sheet between two layers of paper. The Wave like sheet stuffed between the paper is known as the Flute. The Flute is what keeps the product inside the Carton box Safe from any mishandling.

What is the formula for calculating a box? ›

Understand the volume of a rectangle equals it's length x width x height. If your box is a rectangular prism or a cube, the only information you need is the box's length, width, and height. You can then multiply them together to get volume. This formula is often abbreviated as V = l x w x h.

What is the formula for box size? ›

You can calculate the volume of a box by multiplying length x width x height. Using the example of the single wall box this will be 102 x 102 x 102 which equals 1,061,208 cubic millimeters (㎣). In metric units volume is usually expressed in millimetres and litres.

What is the difference between corrugated and cardboard box? ›

Corrugated board is typically made of at least three layers: two outer layers of linerboard, and an inner layer of fluted (wavy) medium. Cardboard only has one layer: a thin, stiff pasteboard.

What are the cons of cardboard food packaging? ›

The Paper and Cardboard Con's

Moisture damage: Cardboard is not the best for weatherproofing as water and other types of liquid seep into the box and damage the contents inside. Recycling rate: Paper cannot be recycled infinitely, it is said it can only be recycled 5-7 times before the fibres become too short.

What are the disadvantages of cardboard packaging for food? ›

Disadvantages: Limited durability: Susceptible to damage from moisture, impact, and heavyweight.

How long does corrugated cardboard last? ›

There is no standard that specifies or requires the inclusion of an expiration date on corrugated cardboard boxes. Through studies and observations, however, it was possible to reach a consensus that, under ideal conditions (with controlled temperature and humidity), they last up to two years.

Why is corrugated so expensive? ›

Cost of Raw Material

Firstly, raw material cost is a major reason why cardboard boxes are expensive. Paper pulp is the primary source from which these boxes are manufactured. Many factors can affect raw material prices, including changes in supply and demand, transportation costs, and environmental regulations.

Why is corrugated cardboard cheap? ›

Since the material is entirely self-sufficient, material costs themselves will also remain low. The responsible choice for packaging at any size, this material is sturdy but lightweight. Corrugated material lowers freight and handling costs to minimize costs with both shipping and fuel usage.

Who is the largest manufacturer of corrugated boxes? ›

1. International Paper Company
Establishment:1898
Headquarters:Memphis, Tennessee
Website:https://www.internationalpaper.com/

What are some fun facts about corrugated cardboard? ›

Corrugated cardboard was first developed as a way to make tall hats stand up straight, with a British Patent issued in 1856. About 15 years later, we start to see corrugated cardboard being used to make boxes stronger. It is made up of paper, fluting (the wavy bit!) and lining layers.

What is the most common style of corrugated box? ›

Regular Slotted Carton (RSC)

The most common box style. The four panels on top and bottom meet in the middle. This is a highly-efficient design for many applications and produces little manufacturing waste.

How to calculate bursting strength of corrugated box manually? ›

It is certainly impossible to measure the bursting strength manually, you need to have a smart bursting strength tester to do the job. Having a machine would ensure that measurements taken by you are standardized.

How many sheets of corrugated metal do I need? ›

Once you know the width of these panels, you will be able to divide the length of the roof by the panels' width. For example, if your roof was 240in wide and the sheets are 24in wide, you will divide 240 by 24. The calculation equals 10, which is the number of panels needed to cover the roof.

How do I calculate corrugated metal roofing? ›

Calculate the Number of Sheets

Divide your total roof area (including overhangs and slopes) by the coverage area of a single metal roof sheet. This figure is the number of sheets needed for your project. Always round up to the nearest whole number to ensure you have enough sheets to cover the entire roof.

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